Wall Panels

Durable and efficient, FLEX panels feature a fiberglass face sheet, R10-insulated recycled foam core, a strong pultruded frame, and weather sealing. Easy to install with no specialized tools, they’re a sustainable solution for versatile building needs.

Material: Fiberglass face sheets, a graphene-reinforced pultrusion frame, and an Armacell PET foam core made from 400 recycled bottles, each panel saves 17.5 kg of CO₂ emissions.

Dimensions:
Length: 2.43 m (8 ft.)
Width: 1.14 m (3.75 ft.)
Depth: 6.98 cm (2.75 inches)
Weight: 70 kg (154 lbs.)
Insulation Value: R10

Base Track

The base track is a key component of our modular building system, providing a strong, secure connection between walls and the foundation. Designed for easy installation, it ensures stability and reliability from the ground up.

Material: Graphene-reinforced fiberglass pultrusion

Dimensions:
Length: Assorted lengths
Width: 10.28 cm (4.05 in.)
Height: 9.55 cm (3.76 in.)
Unit Weigh: 17.65 kg per 2.43 m, (38.91 lbs. per 8 ft.)

Corner

The corner connection piece is essential in modular construction, ensuring a secure and seamless connection between wall panels at corners for strength and efficiency.

Material: Graphene-reinforced fiberglass pultrusion

Dimensions:
Length: 2.43 m (8 ft.)
Width: 15.59 cm (6.14 in.)
Depth: 15.59 cm (6.14 in.)
Weight: 2.8 kg (6.17 lbs.)

Panel Connector

Panel connectors are key components in modular construction, designed to securely join two wall panels. Pre-drilled and slim, they are ready for quick bolting, ensuring a reliable and durable connection for every build.

Material: Graphene-reinforced fiberglass pultrusion

Dimensions:
Length: 2.13 m ( 7ft.)
Width: 10.79 cm (4.25 in.)
Depth: 0.95 cm (.375 in.)
Weight: 4.15 kg (9.14 lbs.)

Installation Process

Building Strong and Resilient Structures in Canada's Challenging Environments with Flex Walls: An Overview of the Installation Process

1.

Prepare a foundation (such as slab, wall footer or ground screws).

2.

Place the base track on the foundation and anchor .

3.

Attach the first wall panel with bolts onto the base track.

4.

Install the first corner with bolts into the first panel.

5.

Add a second wall panel to the open side of the corner to create an L shape.

6.

Install the first connector with bolts on either wall panel.

7.

Attach the third wall panel to the connector and secure it with bolts.

8.

Repeat steps 3 to 7 until all wall panels and corners are in place around the base track.

Wall Panels for Modular Construction

Utilize Structural panels to create up to 9.29 sq. m (100 sq. ft.) of workspace and storage, customizable to your specific needs. Take advantage of our suggested layouts or explore your own design ideas. However, it is important to verify with your local building authority regarding the maximum allowable building sizes exempt from building permits.

10-Panel Configuration

7-Panel Configuration

5-Panel Configuration

Modular design allows for flexible configuration and easy expansion
Advanced composites reduces energy consumption and lowers carbon footprint
Interlocking edges and built-in structural support make assembly easy without specialized tools
Reducing pieces Fiberglass face sheets and EPS foam core provide durability, insulation, and reduced weight
Reusable Mechanical fasteners and connection pieces ensure a long-lasting and solid connection
Weather sealing improves energy efficiency and prevents moisture infiltration
Lightweight design reduces the number of pieces needed for construction, saves time during installation, reduces labor costs and increased portability

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Structural Walls: What You Need to Know